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Custom Micro Machining Service
https://www.falconcncswiss.com/micro-machining-services/


Micro machining is a type of manufacturing technique used to produce small and precise parts, components, and structures. This manufacturing process involves using advanced technology to cut and shape materials at a microscopic level. Micro machining typically uses sophisticated CNC (Computer Numerical Control) machines and specialized cutting tools to create intricate and complex features. The process is commonly used in applications such as the CNC machining medical, aerospace, and electronics industries, where precision is paramount. The custom micro machining process demands a high level of technical expertise and equipment and can be used on a variety of materials including metallic alloys, ceramics, and plastics.

Different Custom Micro Machining Services
Micro Precision Machining
Micro precision machining is a specialized process that is used to manufacture small and intricate parts with high levels of precision. This manufacturing process involves cutting, shaping, and drilling materials at a microscopic level, using advanced CNC (Computer Numerical Control) machines and specialized cutting tools. The process is commonly used in industries that require precision, such as aerospace, medical, and electronics.

Small Part Machining
Small part machining is a type of manufacturing process that involves creating intricate and detailed parts, typically with dimensions of a few millimeters. This process uses advanced CNC (Computer Numerical Control) machines and specialized cutting tools to create small, precise shapes and features. Small part machining is commonly used in industries that require precision components, such as medical devices and electronics. The process demands a high level of technical expertise and equipment, and can be used on a variety of materials, including metals and plastics.

Micro Machined Components Specifications
Materials Metal Plastics
Aluminum 6061/ 6063 / 6082 / 7075/2011/2014/2024 etc PVC
Stainless Steel 303/304/314/316/410/420 etc Acetal
Titanium Grade1/Grade2/Grade 3/Ti-6Al-4V etc PEEK
Brass C260/C280/C360/C464/C68700 etc POM
Alloy Zinc alloy/Copper alloy/Inconel etc ABS
Steel Carbon steel/Tool steel/4140/4340/20#/45# etc TPFE
Equipment 5-axis CNC lathe, turning and milling center, EDM machine,
Swiss machine, test equipment (CMM, 2.5D projector), and more
Surface Treatment Anodizing, Polishing, Passivation, Electroplating, Laser Marking or Engraving, Coating and Plating, Heat treatment, Deburring, and more
Application Medical and Dental Industry Forceps, scissors, dental implants, orthopedic implants, connectors, medical device components, and microneedles.
Electronics and Semiconductor Industry Connectors, contact pins, terminals, switches, actuators, springs, and contacts.
Automotive Industry Connectors, sensors, valves, fuel injectors, micro gears, micro fasteners, electrical components.
Consumer Electronics Industry Connectors, switches, sensors, springs, buttons, electrical components, camera components
Optics and Photonics Industry Lenses, microlens arrays, mirrors, filters, prisms, fiber connectors, and optomechanical components.
Microtechnology and Precision Engineering Micro gears, bearings, shafts, nozzles, tooling components, micro molds.
Capabilities 1 to 1, 000, 000 pieces of production
Process Type Micro drilling, micro milling, micro turning, EDM, 5 axis machining, grinding
Dimension 1 μm to 100 μm (As per customer's requirement)
Color As customer's requirement
Tolerance ± 0.001 mm to ± 0.1 mm
Applied Software AUTO CAD, SOLID WORKS, IGS, UG, CAD, CAM, CAE.STEP
Certification ISO 9001:2015, ISO 13485, IATF 16949, SGS

Custom Micro Machining Advantages
Precision
Falcon Micro Machining Service sets a benchmark for precision machining, utilizing state-of-the-art equipment and expert craftsmanship to achieve intricate tolerances and exacting specifications, guaranteeing the highest level of accuracy and quality in every machined part.