Design

https://www.fathomprecision.com/4-axis-cnc-machining-service/


4 Axis CNC Machining
4 axis cnc machining service provided for the prototype manufacturing of high precision and quality mechanical parts such as sprial shaft and gear as well as complex components for both metal and plastic.

For your next 4-axis CNC milling job, team up with Fathom Precision's creative aerospace professionals. We are a dependable prototyping company of high-performance complicated aircraft components because of our extensive superalloy expertise and understanding of the aerospace industry. For your 4-axis milling needs, get in touch with us right now.

4 Axis CNC Machined Part
A 4 axis CNC machined part refers to a component that has been produced using a CNC (Computer Numerical Control) machine that has the capability to rotate around four different axes. These machines supplied by 4 axis cnc machining manufacturer are capable of producing parts with a high degree of precision and accuracy in custom CNC service.

4 Axis CNC Machined Part
The main feature of a 4 axis CNC machined part is its ability to be produced with a greater level of complexity and precision than other manufacturing processes. This is due to the ability of the CNC machine to rotate around four different axes, allowing for a more intricate design to be produced. Additionally, 4 axis CNC machines are often able to produce parts at a faster rate than other machines, which can make them a more cost-effective custom precision prototype manufacturing solution.

4 Axis CNC Machined Part
4 axis CNC machining parts are used in a wide range of applications, including aerospace, automotive, medical devices, and electronics. They are often used in applications where a high degree of precision is required, such as in the production of complex shapes, intricate designs, and tight tolerances.

4 Axis CNC Machined Part
Some of the main advantages of using 4 axis CNC machining to produce parts include the ability to produce complex designs with a high degree of precision and accuracy, the ability to produce parts at a faster rate than other machines, and the ability to produce parts with a high level of consistency and repeatability. Additionally, 4 axis CNC machining can often be more cost-effective than other manufacturing processes, especially for larger production runs.

Difference Between 4 and 5-axis Machining
4-axis and 5-axis machining refer to the number of directions in which a cutting tool can move during the machining process. The difference between the two lies in the complexity of the parts they can produce and the precision of the machining.

4-Axis Machining: In 4-axis machining, the cutting tool can move in four directions: X, Y, Z, and A axis (rotation around the X-axis). This allows the machine to perform more complex operations than a 3-axis machine, such as cutting around the sides of a workpiece or creating holes on a slant. However, the workpiece still needs to be manually repositioned for machining from different angles.

5-Axis Machining: In 5-axis CNC machining, the cutting tool can move in five directions: X, Y, Z, A, and B axis (rotation around the Y-axis). This allows the machine to cut the workpiece from almost any angle in a single setup, enabling the production of more complex and intricate parts. 5-axis machines can also produce parts with higher precision and better surface finish than 4-axis machines.

While 4-axis machining offers more capabilities than 3-axis machining, 5-axis machining provides even greater flexibility and precision, allowing for the production of more complex parts and reducing the need for multiple setups.

4-Axis CNC Machining Process
The process of 4-axis CNC machining involves several steps:

Designing the Part: The first step in the process is to design the part using CAD (Computer-Aided Design) software. The design is then converted into a format that the CNC machine can understand, typically using CAM (Computer-Aided Manufacturing) software.

Setting Up the Machine: The next step is to set up the CNC machine. This involves installing the appropriate cutting tool in the machine and setting the origin point for the machining process.

Loading the Program: The program created by the CAM software is then loaded into the CNC machine. This program controls the movements of the machine during the machining process.

Securing the Workpiece: The workpiece is then secured in the machine using a fixture or vise. It’s crucial to ensure that the workpiece is properly aligned with the machine’s axes.