Design

CABLE OVERMOLDING
CABLE OVERMOLDING
Cable overmolding is a manufacturing technique that merges cables and plastics together. This process involves putting a cable into a mold and subsequently injecting melted plastic into it. After the plastic cools and solidifies, the end product is released from the mold.

Cable molding is a unique method for producing high-quality cable components. This technique not only enhances the strength and durability of the cables, but also adds an extra layer of protection to ensure superior performance.

NOTES WHEN DESIGNING THE Cable Overmolding Mold
1
When designing the mold, consider designing a reasonable pre-pressure value that can seal without crushing the cable skin.

2
The mold must be designed with a reasonable cable positioning method to ensure that the cable is sealed and does not crush or shift during the injection process.

3
Based on the actual structural characteristics of the product, pre-inserted structural features must be designed to reduce the difficulty of direct injection.

4
Create appropriate tooling fixtures or automation to improve actual production efficiency and ensure production cycle stability.

5
Create appropriate tooling fixtures or automation to improve actual production efficiency and ensure production cycle stability.

6
Create appropriate tooling fixtures or automation to improve actual production efficiency and ensure production cycle stability.
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